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MET-L-CHEK Fluorescent Penetrant Testing System

MET-L-CHEK Fluorescent Penetrant Testing System

Specifications

 FLUORESCENT PENETRANT TESTING: MET-L-CHEK PENETRANT SYSTEMS
 

     MET-L-CHEK offers a complete line of post emulsifiable and water washable fluorescent penetrants, designed to meet the requirements of nearly all applications.
     Products are available in steps of sensitivity from level ½ to level 4.

     The penetrants are listed on the Qualified Products List for AMS-2644. They meet the requirements of AMS- 2644E, AMS-2647C, ASME Boiler and Pressure Vessel Code 07 Section V, ASTM E-165, ASTM E-1417, EN ISO 3452, RR RPS-702-7 for penetrant inspection materials. MET-L-CHEK materials are low in sulfur, chlorine and other halogens, thus being safe for use on titanium and high nickel content alloys in nuclear applications.

Water washable fluorescent penetrants (Type 1)
Removal Method: A - Water Washable
                             C - Solvent Removable
Product Sensitivity Level
conf. AMS-2644
AMS-
2644
QPL4
Product Informations
MET-L-CHEK
FP-900
Level 1/2
(very low sensitivity)
conf.
A low-cost penetrant for general metal working inspection
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-901
Level 1
(low sensitivity)
conf. A moderate-priced fluorescent for general application in
metal processing.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-911
Level 1+
(low sensitivity)
yes V.O.C.-free, environmentally friendly formula, containing no heavy metals, fats, oils or lubricants (F.O.G.)
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-921
Level 1
(low sensitivity)
yes A penetrant for general metal working inspection, also
approved for use in aircraft industry.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-902
Level 2
(medium sensitivity)
yes A penetrant for general metal working inspection, Grade 4 approved acc. to DMS 1908B and MMS 615.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-912
Level 2+
(medium sensitivity)
yes An environmentally friendly, V.O.C.- and F.O.G.-free
penetrant.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-922
Level 2+
(medium sensitivity)
yes A penetrant with broad application spectrum especially used in aerospace and test lab applications at high demands.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-903
Level 3
(high sensitivity)
yes
A low-cost, high-sensitivity penetrant.
 
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-913
Level 3+
(very high sensitivity)
yes V.O.C. and F.O.G. free, biodegradable penetrant. Free of
heavy metals and solvents as constituents.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-923
Level 3+
(very high sensitivity)
yes A highly sensitive penetrant with broad application spectrum especially used in aerospace applications at high demands.
  Delivery Form:
Spray 400 ml
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-914
Level 4
(maximum sensitivity)
yes Maximum sensitivity and brightness for highly critical test
application. Environmentally friendly, V.O.C.- and F.O.G.-
free.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L

Post emulsifiable fluorescent penetrants
Removal Method: B - post emulsifiable, lipophilic
                            C - solvent removable
                            D - post emulsifiable, hidrophilic 
Product Sensitivity Level
acc. to AMS-2644
AMS-
2644
QPL4
Product informations
MET-L-CHEK
FP-93A(M)
Level 2
(medium sensitivity)
yes A medium sensitivity penetrant suitable for use in general metal working inspection. Used for machinings, welded items and similar parts with either lipophilic E-57 (Method B) or hydrophilic E-58D (Method D) emulsifiers. Approved by Pratt and Whitney, GE, AEG, Detroit Diesel Allison etc. PMC#4352-7.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-95A(M)
Level 3
(High Sensitivity)
yes A high sensitivity penetrant that is widely used on production lines of aircraft and other critical components. It may be used with either lipophilic E-57 (Method B) or hydrophilic E-58D (Method D) emulsifiers. Approved by Pratt and Whitney, GE, AEG, Detroit Diesel Allison and other aerospace contractors. PMC # 4353-7.
  Delivery Form:
Spray 400 ml
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
FP-97A(M)
Level 4
(maximum sensitivity)
yes An ultra high sensitivity penetrant that is approved for use on fracture critical rotating turbine components. It may be used for machinings, welded items and similar parts with either lipophilic E-57 (Method B) or hydrophilic E-58D (Method D) emulsifiers.
Approved by Pratt and Whitney, GE, Detroit Diesel Allison, Rolls Royce and other prime aerospace contractors. PMC # 4354-7.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L
 

                 MET-L-CHEK offers a complete line of emulsifiers, removers and cleaners which are used in the fluorescent (Type 1) and visible (Type 2) dye penetrant testing process. These materials are designed to be used for removal of the penetrant film from the inspected surface while retarding the removal from any discontinuities, facilitating flaw detection. All MET-L-CHEK lipophilic (Method B) and hydrophilic (Method D) emulsifiers and solvent removers (Method C) are listed on the Qualified Products List for AMS-2644. They meet the requirements of ASME Boiler and Pressure Vessel Code and ASTM E-1417 as well as DIN EN ISO 3452-2 for penetrant inspection materials. They are low in Sulfur, Chlorine and other Halogens, making them safe for use on titanium and high nickel alloys in nuclear applications. They are designed to meet the needs of the most critical inspection applications.

Removers
Product Solvent class AMS-
2644
QPL4
Product Informations
MET-L-CHEK
NPU
Class 2 – non-halogenated solvent remover, appropriate for Removal Method „C“ yes Alcohol based remover for use with all penetrants
  Delivery Form:
Spray 400 ml
Can 1 L
Can 10 L
MET-L-CHEK
E-59
Class 2 – non-halogenated solvent remover, appropriate for Removal Method:  „C“ yes Alcohol based remover for use with all penetrants. It is
composed of petroleum solvents and has a gentle solvent
action, which is ideal for the removal of excess surface
penetrant.
  Delivery Form:
Can 1 L
Can 10 L

Emulsifiers
Product Method  AMS-
2644
QPL4
Product informations
MET-L-CHEK
E-57
«B» yes A lipophilic emulsifier, which is a viscous, oily, orange liquid used with all MET-L-CHEK post emulsifiable penetrants. After an appropriate penetrating dwell time the parts are dipped into the emulsifier, removed and drained for 1-3 min, after which the parts are water washed. E-57 is low in sulfur and halogens and is supplied ready to use.
  Delivery form:
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
E-58D
«D» yes A hydrophilic emulsifier, that is supplied as a concentrate. In use it is diluted with water to approx. 20 % strength for dip applications and less than 5% for spray applications. It provides excellent process control for maximum sensitivity with all MET-L-CHEK post emulsifiable penetrants. Approved by Pratt and Whitney, GE, AEG, Detroit Diesel Allison. PMC # 4355 7.
  Delivery Form:
Can 1 L
Can 10 L
Cask 200 L

         The use of developers is an important part of the penetrant inspection process. The developer draws the penetrant from the discontinuity to form a more uniform background enhancing the detectability of the penetrant indication. All MET-L-CHEK developers are listed on the Qualified Products List for AMS-2644. They meet the requirements of ASME Boiler and Pressure Vessel Code and ASTM E-1417 as well as EN ISO 3452-2 for penetrant inspection materials. They are low in Sulfur, Chlorine and other Halogens, making them safe for use on titanium and high nickel alloys in nuclear applications.

Developers
Product Type AMS-
2644
QPL4
Produst Informations
MET-L-CHEK
D-70
d & e – nonaqueous
developer
yes A suspension of developer in alcohol carrier fluid. It offers the highest sensitivity and is used for critical inspections where the finest defects must be detected. D-70 dries quickly and produces a smooth, uniformly white coating. To be used with visible and fluorescent penetrants.
  Delivery Form:
Spray 400 ml
Can 1 L
Can 10 L
Cask 200 L
MET-L-CHEK
D-78B
c – water suspendible developer yes D-78B is a chromate-free dry powder, which is mixed with water to form a suspension. It must be agitated to maintain uniformity. Parts are dipped into the developer, drained and dried prior to inspection. Use with visible and fluorescent penetrants.
  Delivery Form:
Container 20 kg
MET-L-CHEK
D-72A
а – dry developer yes A light, fluffy, dry powder developer, which is used principally for fluorescent penetrant inspection. It is dusted onto the part surface by hand or in specialized developer application equipment. Approved by Pratt and Whitney, GE, AEG and other engine and airframe manufacturers.
  Delivery Form:
Container 1 kg
MET-L-CHEK
D-76B
b – water soluble
developer
yes An aqueous soluble developer for use with post emulsifiable fluorescent penetrants. It forms thin, uniform translucent coatings, which are easily washed off after the inspection. It is supplied as a dry powder which is dissolved in water. Once dissolved, no agitation of the bath is required.
  Delivery Form:
Container 10 kg
inchide fereastra
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